{"id":10691,"date":"2024-04-06T17:07:33","date_gmt":"2024-04-06T15:07:33","guid":{"rendered":"https:\/\/seobest.de\/demo11222\/?page_id=10691"},"modified":"2025-10-14T19:59:24","modified_gmt":"2025-10-14T17:59:24","slug":"highlights","status":"publish","type":"page","link":"https:\/\/www.eprotec-extrusion.com\/en\/highlights\/","title":{"rendered":"Highlights"},"content":{"rendered":"\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading animated fadeInLeft has-text-color has-link-color wp-elements-d2363816793640aa959938c86b495203\" style=\"color:#ffad29;font-size:60px\">eprotec <br>company highlights<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns animated fadeInRight is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-b49f0b2da664db068238bf401ed87cd2\" style=\"color:#ffad29\">up to 80% BaSO4 and LDPE<\/h3>\n\n\n\n<p>The customer was in search of a melt pump specialist for his high wear investment project. <\/p>\n\n\n\n<p>The compound leaving the melt pump looks and behaves like cement.<\/p>\n\n\n\n<p>eprotec is in charge of the melt pump wear protection in applying different tool steels and coatings to the critical components.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-aa280e5a0395ac0c2ae4e6e0029e8c07\" style=\"color:#ffad29\">35 \u2013 50% glass fiber<\/h3>\n\n\n\n<p>These development started years ago with competitor gear pump. After this time high wear was severely reducing the service life down to only ~ 800 &#8211; 1.200 hours. The difficulty for the gear pump was to maintain the lubrication even with fibers against high pressure and minimizing wear in compounding Polyamide PA and Polypropylene PP.<\/p>\n\n\n\n<p>Hence, eprotec was asked to install more wear protected spare parts. By today the compounding company replaced all gear pumps by eprotec melt-X pumps due to enhanced service life.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-883f62aea7670791b0f30a5aaf59b78d\" style=\"color:#ffad29\">6,2 t\/h PVC (LVT) and 50 &#8211; 70% limestone<\/h3>\n\n\n\n<p>First there was the 1.2 t\/h test in a OEM laboratory. The economical scale of the investment made the capacity to go up to 4.2 t\/h.<br>Since the beginning the parts were protected against wear, corrosion and non-stick. One year after production start the complete compounding line was then debottlenecked up to 6.2 t\/h. In addition the customer added up to 9% glass fibre, coming from recycled PVC sheet and window profiles.<\/p>\n\n\n\n<p>Customer report:<br>The melt pump eprotec melt-X 80 is the component with the least \/ lowest wear in the entire compounding line.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns animated fadeInLeft is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-800a6eddac00f7a2586820cbd5bf6606\" style=\"color:#ffad29\">first in high speed extrusion<\/h3>\n\n\n\n<p>Early in the history of eprotec we developed the melt-X for high speed extrusion in Polypropylene PP and Polystyrene PS application for a German OEM R&amp;D department. All inner parts of the melt pump, like shafts and slide bearings, were redesigned to reduce as much shear and thus temperature.<\/p>\n\n\n\n<p>By observing the high-speed field applications, we proved that there is almost no difference in temperature and wear behaviour compared to a standard speed application. Since 2015 eprotec is the main supplier of another OEM with the same high-speed application.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-8ee713619df065a3c78d283b2ff6fce6\" style=\"color:#ffad29\">postconsumer recycling, double service life<\/h3>\n\n\n\n<p>In recycling (post consumer DSD), the difficulty for the extrusion pumps is, despite the elimination of many impurities in the pre-filter, that the slide bearing lubrication is still maintained against high pressure, including minimizing wear. For eprotec many customer contacts started with spare parts replacements for competitor pumps.<\/p>\n\n\n\n<p>eprotec service life of wear protected parts is twice as long compared to competitors. Today most recycling companies use eprotec melt pumps.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column clm_schw1 is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-text-color has-link-color wp-elements-11c9fc421da393e11a3e1c486ede5ed5\" style=\"color:#ffad29\">schnellster 10-min\u00fctiger Farbwechsel, Schwarz-Wei\u00df<\/h3>\n\n\n\n<p>Gear pumps are always perceived, as spoiling the change over to other polymers or colors. Therefore every single spot and space in our melt pump is optimized.<\/p>\n\n\n\n<p>Colour change tests from black to white with a famous Italian pipe manufacturer showed an impressive result of 10 minutes at only 30% line capacity.<\/p>\n\n\n\n<p>Change over from white to black in only 5 &#8211; 6 minutes!<\/p>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full is-style-rounded animated fadeInUp\"><img loading=\"lazy\" decoding=\"async\" width=\"1500\" height=\"878\" src=\"https:\/\/www.eprotec-extrusion.com\/en\/wp-content\/uploads\/2025\/06\/eprotecmelt_parts-1.jpg\" alt=\"\" class=\"wp-image-11399\" srcset=\"https:\/\/www.eprotec-extrusion.com\/en\/wp-content\/uploads\/2025\/06\/eprotecmelt_parts-1.jpg 1500w, https:\/\/www.eprotec-extrusion.com\/en\/wp-content\/uploads\/2025\/06\/eprotecmelt_parts-1-300x176.jpg 300w, https:\/\/www.eprotec-extrusion.com\/en\/wp-content\/uploads\/2025\/06\/eprotecmelt_parts-1-1024x599.jpg 1024w, https:\/\/www.eprotec-extrusion.com\/en\/wp-content\/uploads\/2025\/06\/eprotecmelt_parts-1-768x450.jpg 768w\" sizes=\"auto, (max-width: 1500px) 100vw, 1500px\" \/><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>eprotec company highlights up to 80% BaSO4 and LDPE The customer was in search of a melt pump specialist for his high wear investment project. The compound leaving the melt &#8230;<\/p>\n","protected":false},"author":1,"featured_media":10841,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_coblocks_attr":"","_coblocks_dimensions":"","_coblocks_responsive_height":"","_coblocks_accordion_ie_support":"","pgc_sgb_lightbox_settings":"","footnotes":""},"class_list":["post-10691","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Highlights - eprotec extrusion technology ag<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.eprotec-extrusion.com\/en\/highlights\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Highlights - eprotec extrusion technology ag\" \/>\n<meta property=\"og:description\" content=\"eprotec company highlights up to 80% BaSO4 and LDPE The customer was in search of a melt pump specialist for his high wear investment project. 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